Essential Duties and Responsibilities

Metrology & Measurement

• Perform dimensional and metallurgical evaluations, including sectioning samples, mounting, grinding, polishing, microhardness testing, and microstructure evaluation.
• Conduct superficial and Rockwell hardness examinations across various part geometries.
• Review customer specifications and establish/control limits on part tolerances.
• Maintain, verify, and calibrate hardness testers, microhardness equipment, and other measurement devices.
• Perform calibration and cleaning of the Leco carbon determinator.
• Review and implement SPC chart recording; apply statistical methods to monitor process stability.

Heat Treat / Furnace Support

• Inspect parts exiting furnaces; assist with production sample pulls.
• Conduct pyrometry activities including:
• System Accuracy Tests (SAT)
• Temperature Uniformity Surveys (TUS)
• Check dew point on generators and monitor furnace atmospheres.
• Maintain chemical balance in wash systems and verify wash solution concentrations.
• Check for water contamination in quench tanks.
• Gather and document oil samples for batch and pusher furnaces.

Quality Systems & Documentation

• Assist in writing and updating PPAP documents and restricted process change forms.
• Generate quality reports, inspection data sheets, and trend analyses.
• Maintain all Quality Center documentation, inventories, and supplies.
• Support internal audits and customer-driven quality requirements.
• Maintain cleanliness and organization of the Quality Center.

Physical Demands

• Frequent standing; occasional walking or sitting.
• Must lift up to 10 lbs regularly and up to 25 lbs frequently.
• Vision requirements: close, distance, color, peripheral, depth perception, and ability to adjust focus.
• Regular use of hands for handling parts, tools, and precision instruments.

Work Environment

• Occasional work near mechanical equipment.
• Moderate noise environment typical of industrial/heat-treat facilities.
• Exposure to fumes, airborne particles, heat-treat areas, and occasional contact with chemicals.