Position Summary

The Industrial Controls Engineer is responsible for the design, programming, implementation, and support of industrial automation and control systems. This role develops PLC/HMI/SCADA systems, supports commissioning efforts, and works cross-functionally with operations, maintenance, and project teams to improve reliability, efficiency, and safety.

The ideal candidate has strong hands-on PLC programming experience, understands industrial electrical systems, and thrives in a production-focused environment.

Key Responsibilities

Controls Design & Programming

• Design and develop PLC programs from scratch for industrial equipment and processes
• Configure and program HMIs and SCADA systems
• Develop control narratives and functional specifications
• Design and review electrical schematics, panel layouts, and I/O lists
• Ensure compliance with applicable safety and electrical codes

Commissioning & Startup

• Lead or support system commissioning and equipment startup
• Perform I/O checks and validation testing
• Troubleshoot and debug PLC and automation systems during installation
• Provide technical support during production ramp-up

Troubleshooting & Continuous Improvement

• Diagnose and resolve controls-related issues in production environments
• Optimize machine performance, cycle times, and system reliability
• Support root cause analysis (RCA) for automation failures
• Implement system upgrades and process improvements

Documentation & Collaboration

• Maintain accurate program backups and revision control
• Create and update technical documentation
• Collaborate with maintenance, operations, and project management teams
• Train technicians and operators on controls systems

Qualifications

Education

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field preferred
• Associate’s degree with strong relevant experience considered

Experience

• 3+ years of industrial automation or controls engineering experience
• Experience in manufacturing, heavy industrial, or process environments

Technical Skills

• PLC Programming (Allen-Bradley / Rockwell preferred; Siemens a plus)
• HMI & SCADA systems
• Industrial networking (EtherNet/IP, Modbus, Profibus, etc.)
• VFDs and motor controls
• 480V industrial electrical systems
• Control panel design and schematic interpretation
• Safety circuits and machine safeguarding

Preferred Experience

• Motion control and servo systems
• Robotics integration
• Vision systems
• UL508A or NFPA familiarity
• AutoCAD Electrical or EPLAN

Key Competencies

• Strong analytical and troubleshooting skills
• Detail-oriented with structured programming practices
• Ability to manage multiple projects simultaneously
• Strong communication and documentation skills
• Safety-first mindset

Work Environment

• Industrial / manufacturing setting
• May require occasional off-shift support during start-ups
• Limited travel depending on project requirements